Casting your ideas since 2010
SAPL processes around 120 tons of aluminium castings per month and is an ISO certified company. We also practice TPM, TQM, and 5S. With our dynamic management and technical team, we handle critical components in large volumes with ease.
Sadguru Autocomponents has pioneered innovations in the die casting industry and strives to deliver precision results in a short lead time. We are the preferred aluminium high pressure die casting company in the automotive, electrical & surgical industry.
State of ArtInfrastructure
High Pressure Die Casting
We have a full-fledged HPDC facility with machines ranging from 150-400 tons and a strong die maintenance process.
Machining Division
Our in-house CNC / VMC division features a fleet of machines from renowned brands for an end to end die casting solution.
Standard Room & Spectro Lab
SAPL follows the most commonly used quality core tools such as APQP, PPAP & SPC to ensure world-class quality assurance.
Surface Finish
With an in-house shot blasting facility & through our partner concerns, SAPL can provide a variety of surface finish options for your aluminium casting product needs like powder coating & anodising.
Sadguru Autocomponents Pvt Ltd has consistently achieved a low rejection rate of 0.01%. Our record customer end rejection stands at 0 ppm against expected 5000 ppm. This is due to our proficient process and a quality mindset.
PrecisionAluminium Castings Company
Clutch Housing
Aluminium Die Casting in India
Clutch Hub
Aluminium Die Casting in India
Clutch Wheel
Aluminium Die Casting in India
LED Street Light
Aluminium Die Casting in India
Street Light Fixtures
Aluminium Die Casting in India
Clutch Flange
Aluminium Die Casting in India
Injection Cover
Aluminium Die Casting in India
Bone Cutter
Aluminium Die Casting in India
Clutch Wheel
Aluminium Die Casting in India
Cap Cover
Aluminium Die Casting in India
Step Holder
Aluminium Die Casting in India
Clutch Hub Sub-Assemblies
Chair Base
Clutch Wheels
Aluminium Caps
Industrial Axial Fan Blades
Clutch Housings
Fan Wheel Hubs
Aluminium Flanges
Surgical Cutter Handles
LED Industrial Lights
Fan Blade Hubs
Motor Covers
A humble beginning with a single high pressure die casting machine to a full-fledged aluminium high pressure die casting solution in 2021, we are achieving new heights every year.
Happy Customers
Aluminium Castings Supplied
Products Developed
Our EsteemedClientele
Frequently Askedquestions
What is high pressure die casting?
High pressure die casting is a process in which molten metal is injected with high pressure in a metal mould cavity. A powerful press holds the cavity during this process until the metal solidifies. After the solidification the die is released, opened, and the casting is ejected.
How feasible is the high pressure die casting process?
High pressure die casting is a complex & capital intensive process. Large production volumes are required to make the high pressure die casting process feasible.
Why is aluminium used in high pressure die casting?
The most crucial advantage of aluminium die casting is that it creates lightweight components. Aluminium as an alloy can withstand higher operating temperatures and have better surface finishing options than other die cast alloys. Cast aluminium retains high dimensional stability with thin walls, is versatile, and corrosion-resistant.
Can you customize components according to our requirement?
Yes, Sadguru Autocomponents is a pioneer in the high pressure die casting industry. With over a decade of experience, we can manufacture a precise & cost-effective component with an optimum design. Once we receive your requirement, we will help you customize the casting before the mould design stage to ensure cost & quality competitiveness.
What are the basic design guidelines in high pressure die casting?
The product & die design stage in high pressure die casting is exceptionally crucial. Metal flow is one of the most important considerations while designing a product & die.
Basic design guidelines in die casting –
- Proper draft for easy ejection
- Fillet & radii to improve structural integrity
- Ribs for strengthening
What components does SAPL offer?
Sadguru Autocomponents exhibits expertise in manufacturing precision aluminium castings in the automotive sector. We manufacture aluminium castings for various OEM’s in the transmission and engine area. SAPL, in its one decade of the timeline, has been manufacturing precision components like the clutch hub, clutch housing, clutch wheel, clutch plate & clutch flange with a zero level tolerance.
Why choose Sadguru Autocomponents Pvt Ltd?
Sadguru Autocomponents Pvt Ltd specializes in manufacturing a wide range of transmission products like the clutch hub, clutch housing, clutch plate, and clutch wheel. Our high-pressure die casting facility features a fleet of machines from renowned brands like TBC, Toyo, Colosio, and BMC. We are the preferred supplier for various OEMs in the automotive industry. Working with SAPL assures a ready-to-assemble solution for your product needs. We have an in-house CNC facility, special-purpose machinery, and vital quality parameter equipment like spectrometer, hardness tester, surface finish tester, air gauge, special spinning gauge, and relation gauge to facilitate work in critical components with low tolerance.
What makes SAPL a leading aluminium pressure die casting company in the automotive sector?
Sadguru Autocomponents Pvt Ltd has earned the reputation among various OEMs of being the most preferred aluminium pressure die casting company in Chakan, Pune, India. We exhibit a vast experience in the aluminium pressure die casting industry and knowledge of handling aluminium castings with complex designs. An alliance with us assures high quality, timely delivery and reduced costs. Our team consists of a group of highly motivated engineers, designers, and managers striving to cast your ideas.
What is SAPL's infrastructure like?
High Pressure Die Casting –
- TBC 150 Tons – 1 No
- BMC 200 Tons – 1 No
- TBC 250 Tons – 1 No
- Colosio 250 Tons – 1 No
- TBC 350 Tons – 1 No
- Toyo 350 Tons – 1 No
- SS Engineering 400 tons – 1 No
Machining Division & CNC Turning Centre –
- CNC Turning Centre Ace Micromatic & Jyoti – 12 Nos
- Multi-spindle Drill & Tap Machines – 10 Nos
- Broaching Machine – 2 Nos
- Bush Fit Machine – 2 Nos
- Hydro-Pneumatic Press 2 Nos
Quality Parameter Equipment –
- Spectrometer
- Hardness Tester
- Surface Finish Tester
- Air Gauge
- Special Spinning Gauge
- Relation Gauges
Others –
- Bandsaw – 1 Nos
- Shot Blasting – 1 Nos
- Sandering – 3 Nos
What is our quality policy?
Sadguru Autocomponents Pvt Ltd processes around 120 tons of aluminium castings per month. We are an ISO certified company and have consistently achieved a low rejection rate of 0.06%. Our record customer end ppm stands at 620 against expected 5000 ppm. We also practice TPM, TQM, and 5S. With our dynamic management and technical team, we handle critical components in large volumes. A humble beginning with a single pressure die casting machine to a full-fledged Pressure Die Casting Solution in 2021, we are achieving new heights every year. Under the leadership of our Managing Director Mr Anand Mahalunkar, we have been growing steadily with a loyal customer base due to his robust customer-centric approach and policy.
Why are we one of the leading aluminium pressure die casting companies in India?
Sadguru Autocomponents Pvt Ltd is located in the industrial hub of Chakan, Pune. Our High Pressure Die Casting facility enables us to manufacture aluminium castings up to 1.5kg. We supply aluminium castings across the country to various OEMs which are ready to assemble. Working with Sadguru Autocomponents ensures timely delivery and excellent quality. Due to our strategic location, a full-fledged facility, and robust quality standards, we are the preferred supplier for aluminium castings across various automotive OEMs in pan India. SAPL exhibits itself as an expert in manufacturing clutch hub, clutch wheel, clutch plate, and clutch housings. The automotive industry is extremely competitive and requires high precision with zero tolerance. We have successfully established ourselves as the preferred auto components die caster due to our excellent quality record.