Products
Cast once.
Machined right.
Fourteen aluminium die cast component families produced at SAPL's Chakan facility — from high-volume consumer appliance components to precision medical instrument parts. Each product page provides alloy selection, process rationale, dimensional specifications, and quality requirements.
Component Families
Products by sector
Each product is produced under a dedicated quality plan with full material traceability, in-process dimensional control, and documented first-article inspection.
Ceiling Fan Top Cover
High-pressure die cast aluminium top covers for ceiling fans — precision blade-arm bosses, clean visible surfaces, and consistent dimensional accuracy across high-volume production runs.
Ceiling Fan Bottom Cover
Die cast aluminium bottom covers for ceiling fans — matched to top cover geometry, with canopy mounting features and decorative visible surfaces produced directly from the die without secondary machining.
Fan Motor Housing
High-pressure die cast aluminium motor housings for ceiling and exhaust fans — precision bearing seat bores, stator fit diameter, and integral ventilation geometry produced in one casting with post-cast CNC machining.
Mixer Grinder Motor Body
Die cast aluminium motor bodies for mixer grinders — complex multi-port geometry, precision bearing seat and stator fit, integral ventilation channels, produced at high volume with consistent dimensional quality.
Fan Blade Hub
Die cast aluminium fan blade hubs for HVAC and industrial air movement equipment — precision central bore, consistent blade arm pitch circle, and balanced mass distribution for vibration-free operation at rated speed.
Keyway Hub
Precision aluminium keyway hubs for motor shaft connections in HVAC, pump, and industrial drive applications — accurate bore-to-keyway geometry and consistent fit across production batches.
Retainer Block
Die cast aluminium retainer blocks for HVAC and fan assemblies — fastening and locating components with precise slot and hole geometry, supplied machined and ready for assembly.
Tractor Cover
Gravity and high-pressure die cast aluminium tractor covers for agricultural and off-highway vehicles — robust wall sections, dimensional stability across temperature cycles, and durable surface treatment for outdoor environments.
Tractor Pulley
Gravity die cast aluminium pulleys for tractor and off-highway drive systems — precision groove profile, CNC machined bore and keyway, and balanced mass distribution for belt-driven auxiliary drives.
Commercial Vehicle Components
Die cast aluminium structural and powertrain components for heavy commercial and off-highway vehicles — robust section geometry, tight assembly tolerances, and proven supply of complex housings, brackets, and covers for demanding applications.
Manufacturing Process
From alloy to finished component
SAPL's integrated process means the same facility that casts your component also machines it, coats it, and inspects it — under a single quality system with complete traceability from alloy heat number to dispatch.
For each product programme, SAPL prepares a control plan that defines the inspection method, frequency, and acceptance criterion for every critical characteristic on the drawing. This plan is agreed with the customer before production begins and does not change without a formal revision.
HPDC or GDC
5 HPDC machines, 180T–450T. Gravity casting for heavier, thicker sections.
Trimming & Deburring
Flash and gate removal. In-process visual inspection on all castings.
CNC & VMC Machining
Precision bores, threads, grooves, and mating faces to drawing tolerance.
Surface Treatment
Powder coat, anodise, or chromate — matched to the operating environment.
Alloy Selection
Aluminium alloys in production
SAPL currently produces in four aluminium alloys. Selection depends on the process, strength requirement, machinability, and surface treatment specified.
Primary alloy for most consumer, HVAC, and industrial components. Excellent die-filling, consistent dimensions, good powder coat adhesion.
Higher strength than ADC12. Selected for pump housings and automotive components where fatigue resistance and pressure integrity are critical.
High silicon, good fluidity. Used for tractor pulleys, covers, and components where section thickness and machinability are priorities.
Al-Si7Mg alloy. Selected for medical and precision applications requiring excellent anodising response and fine machined surface finish.
Get Started
Don't see your component?
SAPL produces a wide range of aluminium die cast components beyond those listed here. Share your drawing — STEP, IGES, DXF, or PDF — and we'll assess manufacturability and respond with a technical and commercial proposal within 72 hours.