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Sadguru Autocomponents Pvt. Ltd.

Capability

CNC & VMC
Machining.

Over 20 CNC turning centres and Vertical Machining Centres — including 4th-axis VMC for complex geometries. Tolerances to ±0.02 mm, CMM-verified, running in-line with our casting output.

20+
Machines
±0.02 mm
Tolerance
4th-axis VMC
Capability
CMM verified
Inspection
Leak testing — pressure die casting quality check
VMC precision machining
Aluminium castings ready for machining
CNC operator at machine

CNC & VMC Machining

Our machining centre runs over 20 CNC turning centres and Vertical Machining Centres (VMC) in-house, co-located with casting production. Running machining in-line with casting eliminates inter-site logistics, reduces work-in-progress, and allows same-day machining of freshly cast components.

4th-axis VMC capability allows complex contoured and rotational surfaces to be machined in a single setup — reducing fixturing errors and improving geometric accuracy on parts that would otherwise require multiple setups. Turning centres handle cylindrical components: bores, OD turning, threading, and grooving.

All close-tolerance and GD&T-critical dimensions are verified by CMM (Co-ordinate Measuring Machine) with reports issued against customer drawings. First-off inspection is mandatory on every new job and after any tool change on critical features.

Specifications
CNC TurningDiameter 10–300 mm; Length to 500 mm
VMC Work Envelope500 × 400 × 400 mm typical
4th AxisAvailable on select VMC machines
Tolerance±0.02 mm standard on close-tolerance features
Surface FinishRa 0.8 – 3.2 µm (specification-dependent)
ThreadsM3 to M36, UNC/UNF — tapping and thread milling
InspectionCMM, digital height gauge, plug/snap/thread gauges
MaterialAluminium alloys (ADC12, A380, LM24, LM25)

How it works

01

Drawing Review

Engineering review of customer drawing. Feature identification, tolerance analysis, fixturing strategy, and tool selection before setup begins.

02

First-Off Setup

CNC program loaded, datum established, tooling qualified. First component fully inspected against drawing before batch production starts.

03

Roughing

Material removed to near-net shape. High feed rates for efficiency. Coolant-flooded cutting to control temperature and chip evacuation.

04

Finishing

Close-tolerance features machined to drawing specification. Tool wear monitored. Insert changes triggered before tolerance drift.

05

Secondary Operations

Tapping, reaming, deburring, and insert installation (Helicoil/threaded inserts) as required by drawing.

06

Dimensional Inspection

CMM measurement of GD&T-critical features. Gauge verification of functional dimensions. Signed-off inspection report before batch release.

Industries and use cases

Components produced via this process are supplied to OEMs and Tier-1 manufacturers across these sectors.

All Cast Components

Post-casting machining of HPDC and GDC parts — bores, mating faces, threads, keyways, counterbores

HVAC & Appliances

Bearing bores in fan motor housings, shaft bores, keyways, mounting holes to tolerance

Pumps & Valves

Precision bore machining on pump housings, port facing, thread chasing on manifold blocks

Automotive

Engine accessory mounts, precision pump bores, bracket machined faces

Medical & Precision

Tight-tolerance surgical device components, precision bores and mating surfaces

Discuss your component with our engineering team

Share your drawings — STEP, IGES, DXF, PDF, or SolidWorks. We'll review manufacturability, recommend the right process and alloy, and respond with a detailed technical and commercial assessment within 72 hours.