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Sadguru Autocomponents Pvt. Ltd.

Industry

Industrial
Machinery.

Gearbox housings, bearing carriers, machine body castings, and coupling housings for industrial machinery OEMs. GDC in LM25 with T6 heat treatment for load-bearing components. CNC-machined to bearing fit tolerances.

GDC + CNC
Primary Process
T5 / T6
Heat Treatment
230 MPa
Tensile (T6)
H7 standard
Bore Tolerance

Industrial Machinery

Industrial machinery housings carry static and dynamic loads for decades of continuous operation. The material requirements go beyond simple casting — mechanical properties matter. SAPL's GDC process in LM25 alloy, combined with T5 or T6 heat treatment, delivers tensile strengths of 200–230 MPa and hardness of 75–95 BHN — significantly stronger than equivalent HPDC castings in ADC12.

Gearbox housings and bearing carriers require bore tolerances matched to bearing fits — typically H7 in the range of ±0.012 to ±0.021 mm depending on bore diameter. These tolerances are achievable and repeatable on SAPL's CNC turning centres, which are dedicated to high-precision bore work. All bearing housings are CMM verified against drawing before dispatch.

For OEMs running machinery production at volume, SAPL offers the full contract manufacturing model: GDC casting, heat treatment, CNC machining, inspection, and dispatch — all under one quality system with a single Certificate of Conformance per shipment.

Components Produced
Gearbox HousingsMain and auxiliary gearbox bodies in GDC LM25. T6 heat treated. Bearing bore tolerances to H7. Mating faces machined flat.
Bearing CarriersBearing housing end caps and carriers. Accurate bore for interference or clearance fit to customer specification.
Motor MountsStructural motor mounting brackets and adapter plates. Machined mounting faces and bolt patterns. CMM verified.
Coupling HousingsShaft coupling and clutch housings. Bore concentricity and shaft clearance machined and verified.
Machine Body CastingsStructural frame and body castings for machine bases, columns, and cross-slides. GDC for dimensional stability.
Oil Sump & Filter HousingsGearbox oil sump bodies and filter housing castings. Pressure-tight GDC with machined port and drain features.

Understanding your requirements

These are the recurring requirements SAPL sees from OEMs and procurement teams in this sector — and how our process and quality system addresses them.

T6 mechanical properties

Load-bearing gearbox and housing components must meet minimum mechanical property requirements. SAPL provides heat treatment certificates and Brinell hardness test results for every T5/T6 batch, confirming properties are within specification.

Bearing bore tolerances to H7

Bearing housing bores are machined to H7 tolerance and verified by CMM. Out-of-tolerance bores are rejected before dispatch — there is no field adjustment for bearing fit issues.

Mating face flatness

Gearbox split faces and housing joints require flatness to ensure oil-tight assembly without additional sealing compound. Flatness is measured by CMM and reported per batch.

Long-term dimensional stability

GDC in LM25 provides better dimensional stability under thermal cycling than HPDC alloys. For machinery operating at elevated temperatures, alloy selection is confirmed during DFM review.

Sourcing Industrial Machinery components?

Share your drawings — STEP, IGES, DXF, or PDF. We'll review manufacturability, confirm the right process and alloy, and respond with a technical and commercial assessment within 72 hours.